The pill counting machine is a common pharmaceutical machinery and equipment used in pharmaceutical, food, chemical and other fields. During use, some common problems may occur with the grain counting machine. The following are some common problems and corresponding solutions:
Counting pills is not accurate:
Reason: The sensor sensing position is wrong, the counting system parameters are not set correctly, the material flow is blocked, etc.
Solution: Adjust the sensor sensing position, check and adjust the counting system parameters to ensure smooth material flow.
Reason: The feeding speed is too fast, the material size is too large, the discharge port is too small, etc.
Solution: Adjust the feed speed, reduce the material size or replace the outlet.
Cause: Motor damage, motor overload, etc.
Solution: Replace the motor or check whether the motor is overloaded and reduce the load.
Reason: Bearing damage, loose transmission part, etc.
Solution: Replace the bearings or check whether the transmission part is loose.
Reason: the sound of mechanical operation, the sound of material collision, etc.
Solution: Check whether the mechanical operation part is normal and adjust the material flow mode.
Counting is unstable:
Reason: The sensor sensitivity is too high or too low, the counting system parameters are improperly set, etc.
Solution: Adjust the sensor sensitivity, check and adjust the counting system parameters.
No display on the operation interface:
Reason: power failure, display failure, etc.
Solution: Check whether the power supply is normal and check whether the display screen is normal.
Material leakage at the discharge port:
Reason: The discharge port is not tightly sealed or the discharge port is too large.
Solution: Replace the sealing ring or adjust the size of the discharge port.
Material stuck at the feed port:
Reason: The feed port size is too small or the material size is too large.
Solution: Adjust the size of the feed inlet or reduce the size of the material.
Reason: software failure, hardware failure, etc.
Solution: Restart the counting machine or contact the manufacturer for repair.
The above are some common problems and solutions of grain counting machines. It is recommended to operate under the guidance of professionals. At the same time, in order to reduce the failure of the grain counting machine, regular maintenance should be carried out and all components should be checked to see if they are working properly.